Secret Formula To achieve 100% Efficiency

“yes” your operator can hit 100% efficiency. as long as the operator has been given with enough work, good workstation layout and an honest machine. you recognize the efficiency calculation formula. For calculating employee efficiency you would like a typical time of their task.

The first time many disbelieve me, because they heard that it's impossible. But once I showed them how it's possible, they liked it and obtain the arrogance to hit the target.

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You must skills standard minute is being calculated. for instance the quality time (SAM) is established employing a PMTS software. What parameters you increase calculate SAM of an operation? If parameters are set right then you'll find few machinists who will hit 100% efficiency.

Here are the eight main parameters those are considered in calculating garment SAM. Before questioning your machinist you want to choose correct options from each parameter to determine right SAM of an operation.

1. Machine rpm – does one provide your operators same machine you used during SAM calculation?

2. Stitch per inch (SPI) – Is SPI utilized in production same as utilized in SAM calculation?

3. Stopping Accuracy – what's the proper option for your production?

4. the problem level in material handling – does one consider the proper option for material handling?

5. Seam length – what you are doing when multiple sizes run on the line? Single SAM for all sizes right?

6. the amount of stopping (burst) during a single seam – you'll use the quality number provided by a software provider. But you would like to think does standard stopping formula works for every operation?

7. Machine allowance as per machine type – you'll be right with this.

8. Contingency allowances – you'll follow standard allowance percentage.

Where you would like to think about all the above parameter to determine the proper SAM, there's an opportunity of creating mistake in calculating SAM. Anyway, your SAM are going to be loose or tight.

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Now assume that you simply have prepared a moderate SAM of an operation. An highly skilled operator can beat your SAM by following ways.

Taking less stopping (burst) than you considered. In each burst, an operator can save 17 TMU

Utilize less allowance (machine and contingency) than added to the SAM. Approx 22% allowance added to SAM.

Sewing at higher speed (RPM) than you considered in SAM

Using Less SPI when sewing garment

Sewing a seam of shorter length than a length utilized in SAM calculation

What does one think?

If you've got given SAM of an operation 1 minutes, for a ten piece bundle standard time period would be 10 minutes. Assuming by applying above tactics the operator make each garment in 0.8 minutes. So bundle completion time are going to be 8 minutes (for 10 pieces). during this example, operator produced 10 minutes in 8 minutes time.

Therefore operators efficiency are going to be = (10/8)*100%= 125%

Still don’t want to believe it?

A British factory reported that their factory run at above 80%. to possess a line efficiency of 80%, a private efficiency of some operators must be greater than 100%.

Share your thought.