Actually the dyeing process of fleece fabric same as like others fabric, only in the fabric finishing we used some extra process. Please find below the dyeing process
Fabrication: 100% cotton, One side brush fleece, 260 GSM.
A) Dyeing
1st Step: Scouring (detergent wash) the fabric in the dyeing winch and released the water for perform the next process.
2nd Step: Labeling the fabric by labeling agent which increased the PH of fabric.
3rd Step: Soda / Salt wash.
4th Step: Mixing the specific color (reagent) for dye the fabric. Or if fabric color is white then we used brightener chemical in this step. And step 06 is not require for white color fabric.
5th Step: Acid washes (after released color mixing water)
6th Step: Color fixing by fixer.
7th Step: Softener.
B) Finishing
For tube form
8th Step: Squeezer
9th Step: Dryer.
10th Step: Brush inside (terry side) with brushing machine.
11th Step: Compacting
For open width fabric
8th Step: Slitting
9th Step: Stentering (For Dia adjust)
10th Step: Brush inside (terry side) with brushing machine.
10th Step: Stentering
10th Step: Compacting (For length wise shrinkage control)
Now the fabric is ready for cutting. Please test the Shrinkage, Color shade, Gsm before start cutting.
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