Product and repair quality play the many role in business sustainability. an equivalent thing applies to garments as a product. within the buyers' market , quality is that the core of a business for what it gets acceptance and credibility among its clients. this text shows internal control practices that are being followed by most of the organized garment export houses.
Fabric Quality Checking
The fabric is that the primary staple and most expensive item in apparel product manufacturing. A defective fabric will produce a defective garment. To avoid fabric related defects in garments, fabrics are inspected before cutting. counting on the standard standards 100% inspection or 10% or random lot inspection is completed . Common defects found in fabrics are like - weaving defects, holes, printing/dyeing defects, water crease marks, color variations etc. Factories generally follow 4-point system for cloth inspection for woven also as knits fabrics.
Trim and Accessory Quality Checking
All trims are checked for durability and performance. All trims are attached correctly using proper attachment methods. Ribbons ends are heat sealed. Trim materials are checked to perform consistently with the bottom fabric performance with no differential shrinkage.
Cutting Quality checking
Shade variation in cut bundles is being controlled. Other important quality aspects that are taken care are like – employing a pattern consistent with fabric shrinkage, controlling fabric skew or torque, all plaids, horizontal/vertical stripes are given extra care so on match the stripes. Light weight fabrics are relaxed to avoid measurement error while stitching.
Stitching Quality Checking
Quality is checked whether garment construction meets with the customer requirement like garment measurement, stitching quality, seam quality, trims and label are attached correctly.
Finishing and Washing Quality Checking
All the clothes are given sufficient time to relax and dry thoroughly before packing to avoid foul smelled. Thread cutting, ironing, spotting and other finishing processes are done under strict internal control measures. 100% garments are checked for - Correct labeling, hangtag positioning and carton marking, Correct ratio packing, quantity sign up each carton as per the packing instruction. All the packed garments are inspected 2.5AQL quality audit before forwarding goods to the buyer's Q.A. team.
Safety Measure for teenagers Garments
To ensure no broken needle remain inside the garment, all kids garments are skilled a metal detecting machine. Secondly, garments with small parts embellishments as sequins, beads etc. are labeled with "WARNING...CHOKING HAZARD". Accessory items with sharp points and edges aren't used on children garments. Button pull strength, a sequence as per the buyer's requirement.
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