Operation Breakdown:
Breakdown may be a listing of the content of employment by elements. A garment consists of some parts & some group of operations. Breakdown means to writing down all parts & all process/operation after each other lying with the entire garment consistent with process sequence. before defining SAM of the garment, detailed operation break-down is formed by engineer. Both manual and machine operations are included within the operation list. it's a requirement to write down down the estimated SMV & sort of machine beside each & every process.
Breakdown Procedure:
APM, Technician Chief & Work-Study officer must sit together to form breakdown.
Technician breaks the clothes into parts and gathered the parts one after another by operation/Process.
Then Work-Study officer & APM fix up the SMV of these operation
By preceding this system when all process completed got to summarize all process SMV and therefore the total are going to be called as respective garment’s SMV.
Benefit of Breakdown:
Can see the all operations of the garment at a time.
Can anticipate the difficulties of doing critical operation
Can make layout during a easy, simple & less time consuming way
Can calculate the SMV for target setting & equal time distribution to the operator during layout.
Easy to pick right operator for right process.
Can know the number & sorts of machine to form the garment required.
Can easily achieve the assembly target within a really short period.
Can be conscious about quality for refill the buyers standard
Can realize additional guide, folder & attachment.
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